Electric wire tube, electric wire tube connection structure, bell block, method for connecting elect

专利摘要:
A region between a pair of locking walls (9) becomes a ring member mounting position (11). The ring member mounting position (11) is formed in a straight pipe shape parallel to a pipe axial direction. A ring member (5) is disposed on the ring member mounting position (11). The ring member (5) is in a substantially C shape with an opening at a part of its circumferential direction. One end of the ring member (5) is a reduced diameter part (21) whose outer diameter is smaller than other parts. Facing toward the other end side of the ring member (5), second click parts (23) are provided side by side separately with slits (25) therebetween to the reduced diameter part (21) in its circumferential direction. Also, first click parts (22) protrude from the reduced diameter part (21) substantially parallel in the pipe axial direction to form a slide guide and outer diameters of the second click parts (23) expand gradually from the reduced diameter part (21) toward tip ends thereof. A male fitting part (1a) and a female fitting part (30a) are connected together using the above ring member.
公开号:EP3703208A1
申请号:EP17930128.8
申请日:2017-11-15
公开日:2020-09-02
发明作者:Yasuki Kimura；Satoshi Kozawa；Yuzo Nakajima
申请人:Furukawa Electric Co Ltd；
IPC主号:F16L37-00

专利说明:
[0001] The present invention relates to an electrical conduit for protecting electrical cables, a connection structure for electrical conduits, a bell block, a method for connecting electrical conduits, a method for connecting an electrical conduit and a bell block, a pipe coupling, and a ring member. BACKGROUND OF THE INVENTION
[0002] An electrical conduit has been conventionally laid underground to be used, for example. In such a case, a plurality of electrical conduits are laid underground side by side. Also, since each electrical conduit is manufactured and transported having a predetermined length, a plurality of the electrical conduits are connected at joint parts by using pipe couplings or fitting structures to be used.
[0003] As such a connection structure for electrical conduits, a pipe coupling having a spiral pipe has been proposed (Patent Document 1), for example.
[0004] In Patent Document 1, connection is done by rotating and screwing an end of an electrical conduit having a spiral outer face (a male structure) into a spiral inner face of a pipe coupling (a female structure). In addition, a water expansion member is provided on an outer periphery of the male coupling part and on an inner periphery surface of the female coupling part for water sealing.
[0005] Also, a stopper ring, which can compactly and easily connect flexible pipes having wave shapes together, and which does not easily fall off from a pipe coupling on impact or the like, has been disclosed (Patent Document 2).
[0006] Patent Document 2 describes a stopper ring that is disposed inside a female fitting part used for connecting electrical conduits, which are protection pipes for cables and the like. The stopper ring disposed on the female fitting part can prevent the male fitting part inserted into the female fitting part from drawing off from the female fitting part. At this time, with an appropriate shape of the stopper ring, attachment of the stopper ring is facilitated.
[0007] In more detail, the stopper ring according to an invention of Patent Document 2 includes a ring-shaped main body, a plurality of click parts bending inward in a radius direction of the main body, and a plurality of stoppers provided on an outer periphery surface of the main body, the stoppers protruding toward a periphery of the main body.
[0008] Here, the stoppers for the ring stopper include a pair of first stoppers and a pair of second stoppers, in which the pair of the first stoppers are provided on opposing positions on the main body and the pair of the second stoppers are provided on opposing positions on the main body. Also, among the stoppers, inclined parts inclining toward a pipe axis direction of the main body are provided at least on an outer surface of the pair of the second stoppers. The inclined parts provided on the pair of the second stoppers are formed so that inclining angles thereof are facing opposite directions from each other to the pipe axis direction of the main body.
[0009] The invention of Patent Document 2 can solve problems such as toppling of the stopper ring inside a pipe or difficulties of attaching the stopper ring on an interior wall of the conduit when attaching a stopper ring to a female coupling of an electrical conduit. Also, it is possible to prevent temporary diameter reduction of the C-shaped stopper ring due to impact of unloading trucks and thus to prevent the stopper ring from drawing off from the pipe coupling.
[0010] Also, in addition to the above, Patent Document 3 discloses a synthetic resin pipe with waves in which a socket and a spigot are formed on either end of a pipe axis direction, a rubber ring is attached at a first predetermined position at the back of a rubber ring, and the spigot can be inserted into the socket (Patent Document 3).
[0011] In Patent Document 3, a groove for accommodating the ring and protecting the ring from drawing off in co operation with the ring is formed at a second predetermined position of the socket, which is on a farther tip end side than the rubber ring. Patent Document 3 relates to a synthetic resin pipe with waves and a connection structure using the synthetic resin pipe with waves. Also, in the invention of Patent Document 3, the ring attached to the synthetic resin pipe with waves having mountain parts and valley parts alternately formed on a periphery surface thereof is formed by overlapping two ring members, each of which has an opening at a part of its circumferential direction, in the pipe axial direction. When inserting the spigot into the socket, both of these two ring members are under diameter reduction. On the other hand, when pulling out the spigot, the synthetic resin pipe with waves is in contact with one of the ring members so the other ring member stays opened even if the first ring member undergoes diameter reduction. Thus, pulling out of the synthetic resin pipe with waves is restricted.
[0012] Also, providing a structure for preventing pulling out of electrical conduits in a block body for protecting electrical conduits used for a handhole has been proposed (Patent Document 4).
[0013] In Patent Document 4, an outer shape of the block member is substantially a cube or a cuboid, formed with a penetrating hole. In the penetrating hole, substantially circular cross sectional shapes continues in the pipe axial direction in a projecting and recessed pattern from a front face side to a rear face side of the block. A stopping member having locking piece is attached on a recessed part of the penetrating hole. RELATED ARTPATENT DOCUMENTS
[0014] [Patent Document 1] Japanese Unexamined Patent Application Publication No. 2007-64267 ( JP-A-2007-64267 )[Patent Document 2] Japanese Unexamined Patent Application Publication No. 2009-275790 ( JP-A-2009-275790 )[Patent Document 3] Japanese Unexamined Patent Application Publication No. 2002-98268 ( JP-A-2002-98268 )[Patent Document 4] Japanese Unexamined Patent Application Publication No. 2011-234520 ( JP-A-2011-234520 ) SUMMARY OF THE INVENTION(PROBLEMS TO BE SOLVED BY THE INVENTION)
[0015] However, Patent Document 1 is for a use in connecting pipes with screw waves and there are restrictions on the shape of applicable pipes. Also, it is necessary to screw a pipe coupling at the time of connection, which requires some time for connection work. Also, since an outer diameter of the pipe coupling is larger than an outer diameter of the pipe body, coupled parts become unstable when a plurality of electrical conduits are stacked and laid underground, for example.
[0016] Also, Patent Document 2 relates to a stopper ring, which is inserted and fixed inside a female fitting structure. However, in assembling, workability of inserting the stopper ring inside the female fitting part is bad. Also, it is impossible to view and check its status after assembling, which can lead to unawareness of not attaching the stopper ring or drawing off of the stopper ring in transport, or the like.
[0017] Also, the invention of Patent Document 3 includes a rubber ring at a position closer to a male spigot side and further includes a stopper ring at the back of the male part. An expanded diameter ring is to be dropped into a groove of wave parts, which are provided periodically on the male part. However, in Patent Document 3, the rubber ring is provided at the position closer to the spigot side of the male part. For this reason, when further inserting the male coupling part deeply into a female coupling part to be fitted with the stopper ring, insertion resistance of the rubber ring part increases and, in some cases, it is necessary to apply a lubricant onto the rubber ring part.
[0018] Also, in Patent Document 4, a part of the locking piece is embedded in the block body and thus its manufacturability is bad. Also, similarly to Patent Document 2, it is impossible to view and check the locking piece from outside.
[0019] The present invention was made in view of such problems. Its object is to provide an electrical conduit, a connection structure for electrical conduits, a bell block, a method for connecting electrical conduits, a method for connecting an electrical conduit and a bell block, a pipe coupling, and a ring member used for the same, which excel in assembly workability and are easy to connect. (MEANS FOR SOLVING PROBLEMS)
[0020] To achieve the above object, a first invention is an electrical conduit including a male fitting part that is formed on an outer periphery part of a pipe body in a vicinity of an end part thereof. The male fitting part includes a pair of locking walls that are disposed separately in a pipe axial direction, a ring member mounting position that connects the locking walls with one another being formed parallel to the pipe axial direction in a straight-pipe shape, a ring member that is disposed on the ring member mounting position between the locking walls. The ring member is in a substantially C shape with an opening at a part of its circumferential direction, and the ring member includes a reduced diameter part at one end part, a plurality of first click parts and a plurality of second click parts. The first and second click parts are provided side by side separately with slits therebetween to the reduced diameter part in its circumferential direction. The first click part is a click part that protrudes from the reduced diameter substantially parallel to the pipe axial direction to form a slide guide and the second click part is a locking click whose outer diameter gradually increases from the reduced diameter part toward a tip end thereof. In the ring member, both a tip end of the second click part and a tip end of the slide guide are disposed so as to be positioned on a base side of the pipe body and the reduced diameter part is disposed so as to be positioned on a tip end side of the pipe body. Outer diameters of the reduced diameter part and the slide guide are formed smaller than an outer diameter of the locking wall and an outer diameter of the tip end of the second click part is formed larger than the outer diameter of the locking wall. There is a clearance between the ring member and at least one of the locking walls and the ring member can slide in an axial direction over the ring member mounting position.
[0021] As above, the ring member includes the reduced diameter part at one end part of the ring member, a plurality of the first click parts and the second click parts that are provided side by side separately with slits therebetween to the reduced diameter part in its circumferential direction. Here, the first click part is a click part that protrudes from the reduced diameter substantially parallel to the pipe axial direction to form a slide guide and the second click part is formed of a locking click whose outer diameter gradually increases from the reduced diameter part toward a tip end thereof. Since the first click parts are disposed on a part of the circumferential direction, the number of the second click part disposed thereon is less and an insertion resistance at the time of inserting the female fitting part into the male fitting part is reduced so the female fitting part is easily inserted into the male fitting part. Here, the effect of lowering the insertion resistance by providing the first click parts is especially effective in connection of electrical conduits particularly having large diameters.
[0022] Also, the slide guide, which is the first click part, and the locking click, which is the second click part, of the electrical conduit is formed in plurality of numbers at predetermined intervals. At this time, each of the click parts may be disposed so as to be mutually formed at the predetermined intervals in the circumferential direction, or each of the click parts may be disposed facing a center of the ring member mounting position, for example.
[0023] Here, when the male fitting part is inserted into the female fitting part to fit the electrical conduits with each other, since the outer diameter of the slide guide, which is the first click parts, is smaller than the outer diameter of the locking wall, the first click parts contact the locking wall while the ring member slides and moves. Thus, the retaining ring does not ride over the locking wall and the ring member can be held stably. Also, since the outer diameter of the locking click, which is the second click parts, is larger than that of the locking wall and the locking click is formed so as to protrude from the locking wall, the ring member fitting part of the female fitting part can be held stably by the locking click when a pulling out force is applied onto the ring member.
[0024] Also, since the ring member slides and moves, friction resistance between the female fitting part and the ring member can be reduced, which facilitates connection of the electrical conduits.
[0025] Here, a ring member joint part may be formed on each end of the ring member and both ends of the ring member may be connected with each other at the ring member joint parts so that the ring member is formed in a ring shape on the ring member mounting position of the male fitting part of the pipe body.
[0026] Connecting ends of the ring member with each other and forming the ring member in a ring shape in this way prevents the ring member from leaning or drawing off during transportation or connection of the electrical conduits.
[0027] Also, forming the joint parts of the ring member in saw-blade like grooves, numerous micro protrusions, adhesive layers with release paper, or the like allows the joint parts to change a joint position and to adjust a length of the ring member. If the joint parts are formed in such a length-adjustable shape, size variation in manufacturing the fitting part of the electrical conduit can be absorbed and a clearance between the ring member and the ring member mounting position can be optimized.
[0028] The second click part of the ring member may be formed as a planar shape. Examples for the planar shape of the second click part are a rectangular shape, a trapezoid shape, and a tongue shape. Also, the click part in the second invention can be formed as a shape of only a contour periphery part of the planar shape, for example. Examples are a horseshoe shape, a U shape, and a V shape. By having such a shape with the contour periphery part, the reduced part can be easily deformed when the female fitting part is inserted, and inserting the electrical conduit is easy.
[0029] The electrical conduit may have a water sealing member that is provided on a farther base side with respect to the locking wall on the base side of the male fitting part. In the present invention, as described below, a side with an opening of the pipe body is defined as a tip end side, and a farther deep side in a longitudinal direction opposite to the tip end side is defined as a base side of the pipe body.
[0030] According to the first invention, the ring member disposed on an outer surface of the male fitting member can slide and move over the ring member mounting position while being easily viewed. Also, at the time of inserting the male fitting part into the female fitting part, since the slide guide, which is the first click parts, is formed on the ring member, the slide guide allows the female fitting part to be stably inserted into the male fitting part. Furthermore, forming the slide guide of the ring member can reduce the number of the locking clicks, which are the second click parts of the ring member, so that the insertion resistance is reduced and the insertion property of the ring member can be improved. Also, the effects of diameter expansion due to expansion of circumferential length of the ring member from elastic repulsive force of the ring member and diameter expansion of the click part in a cross section taken in the pipe axial direction from a restoration of bending transformation can efficiently deform the ring member.
[0031] Also, providing a ring member joint part on each end of the ring member and connecting both ends of the ring member can form the ring member in a ring shape. Forming the ring member in a ring shape in this way can slide and move the ring member smoothly over the ring member mounting position.
[0032] In particular, at the time of fitting the male fitting part into the female fitting part, the ring member can slide and move over the ring member mounting position of the male fitting part. When the male fitting part is pushed further into the female fitting part, the ring fitting part adjacent to a slope part of the female fitting part eventually contacts the second click part of the ring member so the ring member restraints the male fitting part to the female fitting part and the male fitting part acts effectively to connect the electrical conduits.
[0033] As above, in the first invention, the ring fitting part formed in the female fitting part locks the male fitting part immediately after the click part of the ring member passes over the ring fitting part. Also, the tip end of the second click parts of the ring member are disposed on farther inside of the electrical conduit so that the diameter of the ring member can be easily reduced or expanded and thus an elastic repulsive force of the ring member facilitates the expansion of the diameter thereof. Also, even if the thickness of the end part of the reduced diameter part of the ring member to which a pulling out force is applied is increased, the slits formed in the ring member allow the diameter to be reduced easily.
[0034] A second invention is an electrical conduit having fitting structures on both ends. The electrical conduit includes a pipe body, a male fitting part formed on one end of the pipe body, and a female fitting part formed on another end of the pipe body. The female fitting part includes a shape that can be fitted with the male fitting part. The male fitting part is formed on an outer periphery part of the pipe body in a vicinity of an end part thereof. The male fitting part includes a pair of locking walls that are disposed separately in a pipe axial direction, a ring member mounting position that connects the locking walls with one another, the ring member mounting position being formed parallel to the pipe axial direction in a straight-pipe shape, and a ring member that is disposed on the ring member mounting position between the locking walls. The ring member is in a substantially C shape with an opening at a part of its circumferential direction. The ring member includes a reduced diameter part at one end part, a plurality of first click parts and a plurality of second click parts. The first and second click parts are provided side by side separately with slits therebetween to the reduced diameter part in its circumferential direction. The first click part is a click part that protrudes from the reduced diameter substantially parallel to the pipe axial direction to form a slide guide and the second click part is a locking click whose outer diameter gradually increases from the reduced diameter part toward a tip end thereof. In the ring member, both a tip end of the second click part and a tip end of the slide guide are disposed so as to be positioned on a base side of the pipe body and the reduced diameter part is disposed so as to be positioned on a tip end side of the pipe body. Outer diameters of the reduced diameter part and the slide guide are formed smaller than an outer diameter of the locking wall and an outer diameter of the tip end of the second lick part is formed larger than the outer diameter of the locking wall. There is a clearance between the ring member and at least one of the locking walls and the ring member can slide in an axial direction over the ring member mounting position. The female fitting part is formed on an inner circumferential part of the pipe body and includes, from the tip end side in sequence, a cylindrical part, a slope part whose diameter reduces gradually from the cylindrical part, and a ring fitting part whose diameter expands from a minimum inner diameter part of the slope part.
[0035] A water sealing member may be provided on a farther base side with respect to the locking wall on the base side of the male fitting part. In this way, it is possible to stop water with more certainty.
[0036] Continuous predetermined-pitched spiral wavy forms may be formed on an outer periphery surface of the pipe body between the male fitting part and the female fitting part.
[0037] Large diameter parts as substantially square shaped mountain parts and small diameter parts as circular valley parts may be alternately formed on an outer periphery surface of the pipe body between the male fitting part and the female fitting part.
[0038] A pair of protrusion parts may be formed at a substantially center of the small diameter part as the valley part in a pipe axial direction of the pipe body and a flat part may be formed between the protrusion parts on a cross section in the pipe axial direction of the pipe body.
[0039] The small diameter part as the valley part in a pipe axial direction of the pipe body may be formed in a wave shape.
[0040] The second click part of the ring member may include a tapered part whose diameter decreases from a tip end of the second click part toward the reduced diameter part on a cross section taken in the pipe axial direction, and the second click part may be in a sharp wedge shape, in which the thickness decreases from the tip end of the second click part toward the reduced diameter part.
[0041] An inner circumferential part of the ring member may be in the wedge shape, in which the diameter thereof gradually and continuously decreases from the second click part, or the inner circumferential part of the ring member may be in a two-step sharp wedge shape in which the inner circumferential part is bent. Thus, the inner circumferential part of the ring member may be in a two-step sharp wedge shape in which the inner circumferential part is bent as above, or the inner circumferential part of the ring member may be in the wedge shape, in which the diameter thereof gradually and continuously decreases from the second click part.
[0042] Also, on condition that an enough strength is given to prevent the ring member from buckling when a pulling out force is applied, the ring member may be in a wedge shape in which a part where the thickness thereof is slightly decreases is formed halfway from the tip end of the second click part toward the reduced diameter part.
[0043] A ring member joint part may be formed on each end of a circumferential direction of the ring member and both ends of the ring member may be connected at the ring member joint parts so that the ring member is formed in a ring shape on the ring member mounting position.
[0044] The ring member may be made of any of ABS resin, PP resin, rigid polyvinyl chloride, PC resin mixed with any of the above, and polymer alloy.
[0045] The water sealing member may be disposed on a water sealing member holder that is formed farther on the base side with respect to the locking wall on the base side of the male fitting part.
[0046] The water sealing member may be made of rubber or a water expansion member.
[0047] According to the second invention, the same effects as the first invention can be obtained. Also, since the second invention includes the male fitting part on one end and the female fitting part on the other end, it is easy to connect a plurality of the electrical conduits.
[0048] Also, the electrical conduit according to the second invention can have spiral wavy forms formed on the outer periphery surface of the pipe body. That is, the male fitting part and the female fitting part can be provided onto a conventional pipe with spiral waves.
[0049] Also, the electrical conduit according to the second invention may have substantially square shaped mountain parts and circular valley parts alternately formed on the outer periphery surface of the pipe body. That is, the electrical conduit may be a square shaped electrical conduit. In this way, a plurality of the electrical conduits can be stacked stably when being stacked.
[0050] At this time, if a pair of the protrusion parts are formed at a substantially center of the valley part in the pipe axial direction and a groove-like shape is formed between the protrusion parts, the electrical conduit can be cut easily at this part. Thus, length adjustment is easy.
[0051] The valley part between the substantially square shaped mountain parts may be in a waveform. In this way, flexibility can be further improved.
[0052] Here, when the male fitting part is inserted into the female fitting part to fit the electrical conduits with each other, since the outer diameter of the slide guide, which is the first click parts, is smaller than the outer diameter of the locking wall, the first click parts contact the locking wall while the ring member slides and moves. Thus, the retaining ring does not ride over the locking wall and the ring member can be held stably. Also, since the outer diameter of the locking click, which is the second click parts, is larger than that of the locking wall and the locking click is formed so as to protrude from the locking wall, the ring member fitting part of the female fitting part can be held stably by the locking click when a pulling out force is applied onto the ring member. Also, since the ring member slides and moves, friction resistance between the female fitting part and the ring member can be reduced, which facilitates connection of the electrical conduits.
[0053] Here, a ring member joint part may be formed on each end of the ring member and both ends of the ring member may be connected with each other at the ring member joint parts so that the ring member is formed in a ring shape on the ring member mounting position. Connecting the ends of the ring member with each other and forming the ring member in a ring shape in this way prevents the ring member from leaning toward the pipe axial direction or drawing off during transportation or connection of the electrical conduits.
[0054] Here, the ring member used in the second invention has the same structure, and thus the same effects, as the ring member used in the first invention. Thus, problems such as leaning of the ring member or overriding on the locking wall by the ring member, which arise in fitting the electrical conduits using the ring member formed only with the locking clicks, which are the second click parts, hardly occur. Furthermore, this enables the insertion resistance at the time of inserting the male fitting part into the female fitting part to decreases and facilitates the connection of the electrical conduits. Also, arrangements and shapes of the first click parts and the second click parts of the ring member in the second invention can be configured in the same way as the ring member in the first invention, and thus the same effects as the first invention can be obtained.
[0055] Also, if the ring member joint part is provided on each end of the ring member and both ends of the ring member are connected with each other at the ring member joint parts, the ring member can be formed in a ring shape. By forming the ring member in the ring shape in this way, the ring member can smoothly slide and move over the ring member mounting position. Furthermore, if the joint parts of the ring member have a length-adjustable structure, such as in saw-blade like grooves, numerous micro protrusions, or adhesive layers with release paper, at the time of joining the ring member, then size variation in manufacturing the fitting part of the electrical conduit can be absorbed and a clearance between the ring member and the ring member mounting position can be optimized.
[0056] Here, the ring member is in a sharp wedge shape in which the thickness thereof decreases from the tip end of the second click part toward the reduced diameter part, or in a two-step wedge shape in which the inner circumferential part of the ring member is bent. That is, the ring member is in a wedge shape in which the diameter of the ring member decreases from the tip end of the second click part toward the reduced diameter part. Also in this case, at the time of reducing the diameter of the ring member, the diameter of the ring member can be reduced by elastically deforming the ring member so that the ring member declines toward the pipe axial direction with the reduced diameter part as the supporting point.
[0057] Also, by appropriately selecting a material and a shape for the ring member, moderate elasticity and strength for withstanding the pulling out force can be obtained at the same time.
[0058] Also, either rubber or a water expansion member can be chosen for the water sealing member.
[0059] A third invention is a connection structure of the electrical conduits according to the second invention. The connection structure includes a plurality of the electrical conduits, in which the male fitting part of one of the electrical conduits fits and connects with the female fitting part of the other electrical conduit.
[0060] Also, the third invention is a connection structure of the electrical conduits according to the second invention. The connection structure includes a handhole including a bell block and the electrical conduit, in which the bell block having the same structure as the female fitting part is connected with the male fitting part of the electrical conduit.
[0061] The handhole may include a plurality of the bell blocks and the electrical conduit may be connected to a part or all of the bell blocks.
[0062] According to the third invention, a connection structure for the electrical conduits with the others or for the electrical conduit and the bell block, in which connecting operation is easy, can be obtained.
[0063] A fourth invention is a bell block that can be connected with the electrical conduit according to the second invention. The bell block includes a structure that is the same as the female fitting part.
[0064] According to the fourth invention, the bell block that can be easily connected with the electrical conduit can be obtained.
[0065] A fifth invention is a method for connecting the electrical conduits according to the second invention. The method includes steps of, in sequence, inserting a tip end of the male fitting part into the female fitting part, contacting the tapered part on an outer periphery of the ring member disposed on a region between the locking walls to the slope part of the female fitting part and sliding and moving the ring member up to an end part side of the ring member mounting position of the male fitting part to elastically deform the second click part of the ring member declining toward the pipe axial direction with a contacting part between the ring member mounting position of the male fitting part and an inner surface of the reduced diameter part of the ring member as a supporting point and to reduce a diameter of the second click part, and passing an end of the second lick part through the slope part of the female fitting part to accommodate the second click part into the ring fitting part formed on the base side of the slope part of the female fitting part.
[0066] Also, the method may include a step in which a ring member joint part is formed on each end of the ring member and both ends of the ring member are connected to each other at the ring member joint parts before connecting electrical conduits so that the ring member is formed in a ring shape circularly surrounding a periphery of the ring member mounting position.
[0067] In this case, the diameter of the ring member decreases while the ring member slides. Thus, compared to a case in which the ring member is fixed and reduced in the diameter, the diameter of the ring member can be reduced by smaller degrees according to slide positions. Thus, resistance at the time of connecting the electrical conduits together can be less.
[0068] Also, a sixth invention is a method for connecting the electrical conduit according to the second invention and a bell block having the same structure as the female fitting part of the electrical conduit. The method includes steps of, in sequence, inserting a tip end of the male fitting part into the bell block, contacting the tapered part on an outer periphery of the ring member disposed on a region between the locking walls to the slope part of the bell block and sliding and moving the ring member up to an end part side of the ring member mounting position of the male fitting part to elastically deform the second click part of the ring member declining toward the pipe axial direction with a contacting part between the ring member mounting position of the male fitting part and an inner surface of the reduced diameter part of the ring member as a supporting point and to reduce a diameter of the second click part, and passing an end of the second lick part through the slope part of the bell block to accommodate the second click part into the ring fitting part formed on the base side of the slope part of the bell block.
[0069] Also, the method may include a step in which a ring member joint part is formed on each end of the ring member and both ends of the ring member are connected to each other at the ring member joint parts before connecting electrical conduits so that the ring member is formed in a ring shape circularly surrounding a periphery of the ring member mounting position.
[0070] According to the fifth and sixth inventions, the electrical conduits with the others, or the electrical conduits and the bell block, can be easily connected.
[0071] A seventh invention is a pipe coupling that can be connected with the electrical conduit according the second invention, in which at least one end of the pipe coupling has the same structure as the male fitting part.
[0072] In this case, both ends may have the same structures as the male fitting part. Also, one of the ends may have the same structure as the male fitting part and the other end may be a bell mouth. Also, one of the ends may have the same structure as the female fitting part and the other end may have the same structure as the male fitting part.
[0073] Also, the seventh invention is a pipe coupling that can be connected with the electrical conduit according the second invention, in which at least one end of the pipe coupling has the same structure as the female fitting part.
[0074] In this case, one end may have the same structure as the female fitting part and the other end may be a bell mouth. Also, one end may have the same structure as the female fitting part and the other end may have continuous spiral wavy forms on an outer surface of the pipe body.
[0075] According to the seventh invention, the pipe coupling that can be connected with the male fitting part or the female fitting part of the electrical conduit can be obtained.
[0076] An eighth invention is a ring member used for a connecting part of an electrical conduit. The ring member is in substantially C shape with an opening at a part of its circumferential direction. The ring member includes a reduced diameter part at one end part, a plurality of first click parts and a plurality of second click parts. The first and second click parts are provided side by side separately with slits therebetween to the reduced diameter part in its circumferential direction. The first click part is a click part that protrudes from the reduced diameter substantially parallel to the pipe axial direction to form a slide guide, and the second click part is a locking click whose outer diameter gradually increases from the reduced diameter part toward a tip end thereof.
[0077] The second click part of the ring member includes a tapered part whose diameter decreases from a tip end of the second click part toward the reduced diameter part on a cross section taken in the pipe axial direction, and is in a sharp wedge shape, in which the thickness decreases from the tip end of the second click part toward the reduced diameter part. A thin part which is formed by making a thickness of an inner part of an outer frame part of a click surface of a click part of the second click part less than a thickness of an outer frame part may be provided.
[0078] The slide guide may be formed in a planar shape. Also, the slide guide may be formed in a frame shape. Here, the planar shaped slide guide is preferably in a rectangular or trapezoid shape, and the frame shaped slide guide is preferably in a substantially horseshoe shape, a U shape, or a V shape.
[0079] According to the eighth invention, using the ring member for the male fitting part facilitates fitting with the female fitting part and the male fitting part in which connection operation is easy can be obtained. (EFFECTS OF THE INVENTION)
[0080] The present invention can provide an electrical conduit, a connection structure for electrical conduits, a bell block, a method for connecting electrical conduits, a method for connecting an electrical conduit and a bell block, a pipe coupling, and a ring member used for the same, which excel in assembly workability and are easy to connect. BRIEF DESCRIPTION OF DRAWINGS
[0081] FIG. 1 is an exploded perspective view of a male fitting part 1a. FIG. 2 is a side view of the male fitting part 1a. FIG. 3 is a cross sectional view of the male fitting part 1a. FIG. 4 is a perspective view of a ring member 5. FIG. 5 is a view showing a method for connecting the male fitting part 1a and a female fitting part 30a. FIG. 6 (a) is a view showing the method for connecting the male fitting part 1a and the female fitting part 30a. FIG. 6 (b) is a view showing the method for connecting the male fitting part 1a and the female fitting part 30a. FIG. 7(a) is a view showing the method for connecting the male fitting part 1a and the female fitting part 30a. FIG. 7 (b) is a view showing a connecting structure 10 for the male fitting part 1a and the female fitting part 30a. FIG. 8 (a) is a perspective view of a ring member 5a. FIG. 8 (b) is an enlarged view of joint parts 24a and 24b. FIG. 9 is a view corresponding to FIG. 7 and is a view showing another method for connecting the male fitting part 1a and the female fitting part 30a. FIG. 10 (a) is a view showing the method for connecting the male fitting part 1a and the female fitting part 30a. FIG. 10 (b) is a view showing another connecting structure 10 of the male fitting part 1a and the female fitting part 30a. FIG. 11 is a view showing an electrical conduit 40a. FIG. 12 (a) is a view showing an electrical conduit 40b. FIG. 12 (b) is an enlarged cross sectional view of N section in FIG. 12 (a). FIG. 13 is a view showing an electrical conduit 40c. FIG. 14 is a view showing a bell block 50. FIG. 15 is a view showing a handhole 55. FIG. 16 is a view showing a connection structure 10a for the handhole 55 and the electrical conduit40b. FIG. 17 is a view showing a bell block 50a. FIG. 18 (a) is a view showing a pipe coupling 60a. FIG. 18 (b) is a view showing a pipe coupling 60b. FIG. 19 (a) is a view showing a pipe coupling 60c. FIG. 19 (b) is a view showing a pipe coupling 60d. FIG. 20 (a) is a view showing a cross section of a second click part 23 of the ring member 5. FIG. 20 (b) is a view showing a cross section of the second click part 23 of the ring member 5. FIG. 21 (a) is a perspective view of a ring member 5b. FIG. 21 (b) is an enlarged view of a click part in a case in which a thin part 17 is provided at the second click part 23 of the ring member 5b. DESCRIPTION OF SOME EMBODIMENTS
[0082] Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. FIG. 1 is an exploded perspective view of a male fitting part 1a and FIG. 2 is a side view of the male fitting part 1a. Also, FIG. 3 is a cross sectional view of the male fitting part 1a taken in its pipe axial direction. The male fitting part 1a mainly includes a pipe body 3, a ring member 5, a water sealing member 7, and so on. The male fitting member 1a is formed on an outer periphery part of the pipe body 3 in a vicinity of an end part thereof.
[0083] The pipe body 3 is either a flexible electrical conduit, a pipe coupling body, or a bell block, for example, and its form is not limited as long as electrical cables or the like can be inserted therethrough. The details of its form will be described below. Also, although material for the pipe body 3 does not matter, it is preferable that the pipe body 3 is made of resin, for example, preferably polyethylene.
[0084] High density polyethylene (HDPE) is a crystalline polyethylene thermoplastic made of repeated units of ethylene combined linearly with little branching, and it is called as a hard polyethylene for its relatively hard nature. HDPE is defined in the former JIS K6748: 1995 as a polyethylene whose density is 0.942 or higher. A copolymer of HDPE is a crystalline resin normally having one to five branchings to a thousand ethylene monomers. The degree of crystallization of a homopolymer of HDPE with a specific gravity of 0.97 is higher than 75 %, and its rigidity, tensile strength, and impact strength are high. Also, HDPE is cold resistant: its mechanical properties can be maintained to a temperature as low as -80°C. Also, although HDPE is inappropriate for being imprinted or stuck together due to less polarization within molecules, it is a good electrical insulation property.
[0085] At an end part of the pipe body 3, a locking wall 9, a ring member mounting position 11, the locking wall 9, and a water sealing member holder 27 are formed in sequence from a tip end. In descriptions hereinafter, a side of the pipe body 3 where there is an opening is defined as a tip end side (a direction shown by an arrow B in FIG. 2 and FIG. 3), and a side opposite thereto (a direction shown by an arrow C in FIG. 2 and FIG. 3) is defined as a base side of the pipe body 3. The locking wall 9 is a part having a larger diameter compared to its surroundings. A pair of the locking walls 9 are disposed separately in a pipe axial direction to restrict a range of motion of a ring member 5, which will be described later.
[0086] A region between the pair of the locking walls 9 becomes the ring member mounting position 11 on which the ring member 5, which will be described below, is to be disposed. That is, the male fitting part 1a includes the pair of locking walls 9 that are disposed separately in the pipe axial direction and the ring member 5 that is disposed on the ring member mounting position 11 between the locking walls 9. The ring member mounting position 11 is formed as a straight pipe parallel to the pipe axial direction, connecting the locking walls 9 one another. A reduced diameter part 21 is disposed in the region between the pair of the locking walls on the tip end side of the pipe body 3, and first click parts 22 and second click parts 23 are disposed in the region between the pair of the locking walls 9 on the base side of the pipe body 3. Outer diameters of the reduced diameter part 21 and the first click parts 22 are smaller than the outer diameter of the locking wall 9. An outer diameter of the second click parts 23 is larger than the outer diameter of the locking wall 9 and thus the second click parts 23 protrude outward of the locking wall 9 in a diameter direction.
[0087] A water sealing member holder 27 is provided on the base side beyond the ring member mounting position 11. As shown in FIG. 3, the water sealing member holder 27 is a groove a cross section of which is substantially rectangular, and the water sealing member holder 27 holds the water sealing member 7. That is, the water sealing member 7 is provided on the base side farther beyond the locking wall 9 on the base side of the male fitting part 1a. The water sealing member 7 is a ring shaped member and an inner diameter of the water sealing member 7 is smaller than an outer diameter of the water sealing holder 27 and thus an inner surface of the water sealing member 7 closely contacts an outer surface of the water sealing member holder 27.
[0088] An internal circumference part of a cross section of the water sealing member 7 is in a straight form (having an approximately same diameter in the pipe axial direction) and an outer circumference part is formed so as to have a slope part from one end of the pipe axial direction to the other. As shown in FIG. 3, a maximum outer diameter part of the water sealing member 7 is disposed facing toward the base side of the pipe body 3, in which the outer diameter of the said part is larger than a maximum diameter of the pipe body 3 of the male fitting part 1a and thus the water sealing member 7 protrudes outward in a diameter direction. The maximum diameter of the slope part from the one end of the pipe axial direction to the other may be formed at the middle of the tip end side and the most base end side, instead of at the most base end side of the water sealing member.
[0089] Although FIG. 3 shows an example of the water sealing member 7 having the slope part formed on the outer circumference, the present invention is not limited thereto. For example, as will be described below, when the water sealing member 7 is formed of a water expansion member, the outer periphery surface of the water sealing member 7 may be formed in a flat shape creating a clearance between the water sealing member 7 and the female fitting part, without providing the slope part. This is because the water expansion member includes a hydrophilic carboxyl group and takes a lot of water molecules into its network structure to form a gel structure, and thus the water expansion member swells and expands in volume to stop water.
[0090] The water sealing member 7 is made of rubber or a water expansion member, for example. If the water sealing member 7 is made of rubber, ethylene propylene rubber is applicable, for example. Ethylene propylene rubber is a type of synthetic rubber obtained by copolymerization of ethylene and propylene. To allow vulcanization by a sulfur compound, ethylene propylene rubber is often used in a form of an EPDM (ethylene propylene diene monomer) rubber, which is a copolymer of ethylene propylene rubber and a little amount of diene monomer. Other than that, rubber such as SBR, CR, NBR, ACM rubber or EPDM/PP dynamically crosslinked elastomer may be used.
[0091] If the water sealing member 7 is made of water expansion member, non-woven cloth formed of polyester fiber and sodium polyacrylate fiber may be used, for example. In this case, a ratio of polyester fiber and sodium polyacrylate fiber is such that, if the total of both is 100 % by mass, an amount of sodium polyacrylate is between 30% and 70%, preferably between 50 to 70% by mass.
[0092] Here, it is preferable to add a binder resin, which is a resin having a low melting point, to the water expansion non-woven cloth. The ratio of the binder resin is preferably in a range between 1 and 10%, more preferably between 1 and 5%, of the total of both the polyester fiber and the sodium polyacrylate fiber. As a binder resin, for example, polyester with low melting point can be used and the non-woven cloth can be formed by using a needle punching method. (Working example of a ring member without joint parts)
[0093] The ring member 5 is disposed on the ring member mounting position 11. The ring member 5 is substantially C shaped with an opening 19 being opened at end parts of a circumferential direction. One of an end parts of the ring member 5 in the pipe axial direction is the reduced diameter part 21, which has an outer diameter smaller than the other parts. The plurality of the first click parts 22 and the second click parts 23 are provided toward the other end part of the ring member 5. The plurality of the first click parts 22 and the second click parts 23 are provided side by side separately with slits 25 therebetween in the circumferential direction to the reduced diameter part 21. Also, the outer diameters of the plurality of the second click parts 23 increases gradually from the reduced diameter part 21 toward the tip ends.
[0094] FIG. 4 is a perspective view of the ring member 5. The ring member 5 includes the fist click parts 22 that serve as a slide guide and the second click parts 23 that serve as locking clicks. That is, the fist click parts 22 serve as a slide guide that is formed substantially parallel to the pipe axial direction from the reduced diameter part 21, and the second click part 23 serves as a locking click having a tapered part whose outer diameter expands from the reduced diameter part 21 toward the tip end. The ring member 5 shown in the drawing has no joint parts at the end parts thereof, which are separated by the opening 19.
[0095] Although the first click part 22 is in a substantially rectangular shape in the example shown in the drawing, the shape of the first click part 22 is not limited to the rectangular shape. For example, the first click part 22 formed as a rectangular or a trapezoid shaped surface is applicable.
[0096] As described above, the diameter of the outer surface of the ring member 5 gradually increases from the reduced diameter part 21 toward the end parts of the second click parts 23. That is, on a cross section taken in the pipe axial direction, the ring member 5 has a tapered part whose diameter decreases from the tip end of the second click part 23 toward the reduced diameter part 21. The ring member 5 is in either a sharp wedge shape, in which the thickness decreases from the tip end of the second click part 23 toward the reduced diameter part 21, or a wedge shape, in which the thickness of the tip end of the click part is larger than the thickness of the reduced diameter part.
[0097] As shown in FIG. 3, in the ring member 5 used for connecting electrical conduits, the tip ends of the first click parts 22 and the second click parts 23 are positioned on the base side of the pipe body 3, and the reduced diameter part 21 is disposed so as to face toward the tip end side of the pipe body 3. Since the inner diameter of the ring member 5 is smaller than the outer diameter of the locking wall 9, the ring member 5 is held between the locking walls 9.
[0098] Any of ABS resin, PP resin, rigid polyvinyl chloride, PC resin mixed with any of the above, or polymer alloy is applicable for the ring member 5, for example, and it is preferable to apply ABS resin (acrylonitrile butadiene styrene copolymer).
[0099] ABS resin is a thermoplastic resin whose normal temperature is between 70 and 100 °C and it is a resin that excels in balanced mechanical properties such as rigidness, toughness, processability, impact resistance, and bending fatigue strength. Adjustment of mixing ratio of materials enables the above balance of properties. Also, ABS resin is excellent in imprint properties and has a good flexibility so that thin products can be formed easily with a beautiful surface. As for mechanical properties of ABS resin, for example, its tensile strength is approximately 39 MPa, and its bending elastic modulus is approximately 64 MPa.
[0100] A grafting method, for example, is known as a method for manufacturing ABS resin. An emulsion grafting method includes steps of copolymerization of acrylonitrile, latex, and styrene together with a catalyst and an emulsifier in a polymerizer, removing moisture by using a centrifugal separator, and forming pellets using an extruding machine. A bulk polymerization method includes steps of copolymerization of the components using a polymerizer tank, removing unreacted monomers, and forming pellets using an extruding machine. Alternatively, a polymer blend method includes steps of compounding ABS resin added with rubber and additive agent by a mixer, and forming pellets by using an extruding machine. A method of manufacturing ABS resin with extremely high ratio of butadiene by the grafting method and then compounding thereof with ABS resin is one of the polymer blend methods.
[0101] As shown in FIG. 3, a length of the ring member 5 in the pipe axial direction is less than a length of the ring member mount 11. Thus, when the ring member 5 is disposed on the ring member mounting position 11, there is a clearance 29 between the ring member 5 and at least one of the locking walls 9. For this reason, the ring member 5 is guided by the first click parts 22, which serve as the slide guide for the ring member 5, and can slide in the pipe axial direction over the ring member mounting position 11, which is formed parallel to the pipe axial direction connecting the locking walls 9 with one another.
[0102] Thus, the reduced diameter part 21, which is a side end part of the ring member 5, is attached so as to be positioned on the ring member mounting position 11, and the reduced diameter part 21 moves and slides over the ring member mounting position 11. At this time, the first click parts 22, which serve as the slide guide, are in contact with the locking wall 9, serving as a stopper that restricts the movement of the ring member 5. (Working example of a ring member having an opening)
[0103] Next, the male fitting part 1a and a method for connecting the same with a female fitting part that can be fitted thereto will be described. FIG. 5 is a view showing a state in which the male fitting part 1a and female fitting part 30a are disposed facing each other and the male fitting part 1a is inserted into the female fitting part 30a. First, as shown in FIG. 5, a tip end of the male fitting part 1a is inserted into the female fitting part 30a.
[0104] The female fitting part 30a is formed on an inner circumference part of the tip end side of the pipe body 3. The female fitting part 30a includes a cylindrical part 35, a slope part 37 whose diameter gradually decreases from the cylindrical part 35, and a ring fitting part 39 whose diameter gradually increases from a minimum inner diameter part of the slope part 37.
[0105] FIG. 6 and FIG. 7 are cross sectional views showing each step of the method for connecting the electrical conduits by inserting the male fitting part 1a into the female fitting part 30a, in which the ring member 5 having an opening is disposed on an outer circumference of the ring member mounting position 11 of the male fitting part 1a. In this case, for example, the second click parts 23 are disposed facing each other symmetrically at a center axis of the pipe body, and, in each of the cross sectional views, the first click parts 22 and the second click parts 23 of the ring member 5 are shown symmetrically on an upper side and a lower side of the male fitting part 1a.
[0106] When the male fitting part 1a is pushed into the female fitting part 30a from the state shown in FIG. 6 (a) (shown by an arrow F in the drawing), a tapered part 33 on the outer circumference of the ring member 5 disposed on the ring member mounting position 11 contacts the slope part 37 of the female fitting part 30a. When the male fitting part 1a is further pushed inside the female fitting part 30a, as shown in FIG. 6 (b), the tip ends of the first click parts 22 of the ring member 5 can slide and move to be in contact with the locking wall 9 at an end part of the ring member mounting position 11 on the base side of the male fitting part 1 (an arrow G in the drawing).
[0107] As shown in FIG. 7 (a), if the male fitting part 1a is further inserted into the female fitting part 30a from this state (the arrow F in the drawing), the end part of the second click part 23 passes beyond the slope part 37 of the female fitting part 30a. At this time, the second click part 23 which has been elastically deformed is now released from a pressure from the slope part 37 and restores into an original diameter and expands (an arrow J in the drawing). This makes the second click part 23 to be accommodated into the ring fitting part 39 that is formed on the base side of the slope part 37 of the female fitting part 30a.
[0108] FIG. 7 (b) is a view showing a connection structure 10 for the male fitting member 1a connected with the female fitting member 30a, which can be obtained in this way. In this state, the tip end of the second click part 23 fits with the ring fitting part 39 of the female fitting part 30a. Thus, if the female fitting member 30a is pulled out (an arrow K in the drawing), the locking wall 9 on the reduced diameter side of the ring member 5 restricts movement of the ring member 5 and it is impossible to pull out the male fitting member 1a from the female fitting member 30a.
[0109] In this sate, at least a part of the outer periphery surface of the water sealing member 7 is in close contact with an inner surface of the cylindrical member 35 of the female fitting member 30a. That is, the water sealing member 7 can fill a gap between the male fitting member 1a and the female fitting member 30a. This can prevent water entering into the connection structure 10 from outside.
[0110] Also, since the water sealing member 7 is disposed on the base side farther with respect to the ring member 5, when the male fitting member 1a is pushed into the female fitting member 30a, the male fitting member 1a does not receive resistance from the water sealing member 7 until the female fitting member 30a is in contact with the water sealing member 7. Thus, a thrusting resistance of the male fitting member 1a to the female fitting member 30a can be reduced.
[0111] The male fitting member 1a and the female fitting member 30a are formed with materials having sufficient strengths, respectively, and then both are fitted together to be tested on a tension tester and applied with a load thereby to find a pulling out load. As a result, the pulling out load satisfied 100 kg. Thus, it was confirmed that the pulling out force of the coupling part had a sufficient pulling out force.
[0112] Although an example in which the ring member 5 having the opening 19 is described in the present embodiment, the present invention is not limited thereto. FIG. 8 (a) is a perspective view showing a ring member 5a. The ring member 5a has almost the same structure as the ring member 5 except that the ring member 5a has joint parts 24a and 24b, which can be connected to one another, at both ends of its circumferential direction. (An embodiment using a ring-shaped ring member having joint parts)
[0113] The ring member 5a includes both the first clicking parts 22 and the second clicking parts 23, and, furthermore, the joint parts 24a and 24b are formed at both ends of the circumferential direction of the ring member 5a.
[0114] FIG. 8 (b) is an enlarged view of the joint parts 24a and 24b. Each of the joint parts 24a and 24b has a fitting part 26 that is formed of saw blade shaped grooves. Fitting the fitting parts 26 at both ends of the ring member 5a and connecting the joint parts 24a and 24b together form the ring member 5a into a ring shape. Thus, the ring-shaped ring member 5a can be disposed on the ring member mounting position 11.
[0115] FIG. 9 and FIG. 10 are cross sectional views showing steps of a method for connecting the male fitting part 1a with the female fitting part 30a, in which the joint parts of the ring member 5 are connected and disposed circularly on the outer circumference of the male fitting part 1a which is then inserted into the female fitting part 30a. In each of the cross sectional views, the first clicking part 22 and the second clicking part 23 of the ring member 5a are shown on an upper side of the male fitting part 1a and the joint parts 24a and 24b of the ring member 5a are shown on a lower side of the male fitting part 1a. Here, FIG. 9 corresponds to FIG. 6 showing an embodiment without the joint parts and FIG. 10 corresponds to FIG. 7 showing the embodiment without the joint parts. Here, the structure of the female fitting part shown in FIG. 9 and FIG. 10 is the same as in the FIG. 6 and FIG. 7.
[0116] First, before connecting electrical conduits, the joint parts 24a and 24b at both ends of the circumference direction of the ring member 5a are connected to each other and the ring member 5a is formed so that the ring member 5a circularly surrounds a periphery of the ring member mounting position 11. Next, in a case where the ring member 5a is used, the male fitting part 1a is inserted into the female fitting part 30a similarly as the case in which the ring member 5 is used and, as shown in FIG. 9 (a), the tapered part 33 of the ring member 5a contacts the slope part 37 of the female fitting part 30a.
[0117] When the male fitting part 1a is further inserted into the female fitting part 30a, the ring member 5a slides and moves within the ring member mounting position 11 guided by the first click parts 22 until the tip end of the second licking part 23 is in contact with the locking wall 9. At this time, since both ends of the ring member 5a are fixed to each other by the joint parts 24a and 24b, the ring member 5a can more stably slide and move over the ring member mounting position 11 of the male fitting member 1a than in a case in which the ring member 5 without joint parts at both ends thereof is used. Also, at this time, even if the male fitting part 1a is inserted slantingly into the female fitting member 30a, the ring member 5a does not come off.
[0118] Also, as shown in FIG. 9 (b), when the male fitting part 1a is further pushed into the female fitting part 30a from this state (the arrow F in the drawing), the tip ends of the first click parts 22 of the ring member 5a can slide and move so as to be in contact with the locking wall at an end part of the ring member mounting position 11 on the base side of the male fitting part 1a (the arrow G in the drawing). Also, in FIG. 9 (b), with the contacting part between the ring member mounting position 11 of the male fitting part 1a and an inner surface of the reduced diameter part 21 of the ring member 5 a as a supporting point, the second click part 23 can be elastically deformed so that the second click part 23 declines toward the pipe axial direction and its diameter can be reduced (an arrow I in the drawing).
[0119] As shown in FIG. 10 (a), when the male fitting part 1a is further pushed into the female fitting part 30a from this state (the arrow F in the drawing), an end part of the second click part 23 passes beyond the slope part 37 of the female fitting part 30a. At this time, the second click part 23 which has been elastically deformed is now released from the pressure from the slope part 37 and restores into the original diameter and expands (the arrow J in the drawing). This makes the second click parts 23 to be accommodated into the ring fitting part 39 that is formed on the base side of the slope part 37 of the female fitting part 30a.
[0120] FIG. 10 (b) shows the connection structure 10 for the male fitting part 1a connected with the female fitting part 30a, which is obtained by carrying out the above steps in sequence. In this state, the tip end of the second click part 23 fits with the ring fitting part 39 of the female fitting part 30a. Thus, when the female fitting part 30a is pulled out (the arrow K in the drawing), the locking wall 9 on the reduced diameter side of the ring member 5a restricts movement of the ring member 5a and it is impossible to pull out the male fitting member 1a from the female fitting member 30a. As above, the same effects as the ring member 5 can be obtained by using the ring member 5a having the joint parts 24a and 24 b at the both ends thereof. Also, in the ring member 5a, a connecting position of the joint parts 24a and 24b can be adjusted to adjust a clearance required for sliding movement or to absorb manufacturing dispersion of a pipe diameter of a large-diameter electrical conduit or the like, and thus the ring member 5a can move and slide over the ring member mounting position 11 more smoothly.
[0121] Next, an electrical conduit including the male fitting part 1a will be described. FIG. 11 is a view showing an electrical conduit 40a. The electrical conduit 40a has fitting structures at both ends thereof and includes a pipe body 3a, the male fitting part 1a that is formed on one end of the pipe body 3a, and the female fitting member 30a that is formed on another end of the pipe body 3a and has a shape that can be fitted with the male fitting member 1a.
[0122] The electrical conduit 40a includes continuous predetermined-pitched spiral wavy forms on an outer periphery surface of the pipe body 3a between the male fitting part 1a and the female fitting part 30a. When such the electrical conduit 40a is used, a plurality of the electrical conduits 40a can be connected with one another to be used. For example, a method for connecting the electrical conduits 40a is similar to the method for connecting the male fitting part 1a and the female fitting part 30 described above. That is, a connection structure of electrical conduits including a plurality of the electrical conduits 40a, in which the male fitting structure 1a of a first electrical conduit 40a can be connected with the female fitting part 30a of a second electrical conduit 40a, can be obtained only by inserting the male fitting part 1a of the first electrical conduit 40a into the female fitting part 30a of the second electrical conduit 40a. In this way, screwing of spiral shaped couplings or the like is unnecessary for connecting the electrical conduits 40a and thus construction is easy.
[0123] A shape of the pipe body is not limited to the above. FIG. 12 (a) is a view showing an electrical conduit 40b. Also, FIG. 12 (b) is an enlarged cross sectional view of a vicinity of an N section in FIG. 12 (a), in which the electrical conduit 40b is different from the electrical conduit 40a in that a pipe body 3b is applied instead of the pipe body 3a.
[0124] In the electrical conduit 40b shown in FIG. 12 (a) and FIG. 12 (b), mountain parts 43 (large diameter parts) and valley parts 45 (small diameter parts) are alternately formed on an outer periphery surface of the pipe body 3b between the male fitting part 1a and the female fitting part 30a. The mountain part 43 has a substantially square cross section and the valley part 45 has a circular cross section. A diameter (a length of one side) of the mountain part 43 is larger than an outer diameter of the valley part 45.
[0125] Providing substantially square mountain parts 43 alternately to the valley parts 45 allows the electrical conduits 40b to be stably disposed when being stacked. A maximum outer diameter of the female fitting part 30a is smaller than the diameter (the length of one side) of the mountain part 43. Thus, when viewed from an end part on the side of the female fitting part 30a, the female fitting part 30a does not protrude beyond an outer periphery of the mountain part 43. Thus, when the electrical conduits 40a are stacked with the mountain parts 43 being in contact with each other, the female fitting part 30a does not interfere with the adjacent electrical conduits 40b.
[0126] Also, as shown in FIG. 12 (b), a pair of protrusion parts 47 are formed at a substantially center of the valley part 45 in the pipe axial direction of the pipe body 3b. Also, a flat part 49 is formed between the protrusion parts 47 on a cross section in the pipe axial direction of the pipe body 3b. Forming a groove-like shape between the protrusion parts 47 allows a worker to use a cutting tool along the groove, enabling the worker to cut the pipe body 3 easily. Also, cutting position is unlikely to shift and the pipe body 3b can be cut with accuracy. Needless to say, although drawings are omitted, the valley part 45 may be a straight pipe of circular cross section without the pair of the protrusion parts being provided.
[0127] Also, FIG. 13 is a view showing an electrical conduit 40c. The electrical conduit 40c is different from the electrical conduit 40a in that a pipe body 3c is applied instead of the pipe body 3a. In the pipe body 3c, similarly to the pipe body 3b, the substantially square-shaped mountain parts 43 and the circular valley parts 45 are alternately formed.
[0128] The valley part 45 of the pipe body 3c is longer enough than the length of the mountain part 43. Also, on a cross section taken in an axial direction of the pipe body 3c, the small diameter part as the valley part 45 is formed in a wave shape. A maximum outer diameter of the wave shape in the valley part 45 is smaller than the outer diameter of the mountain part 43. Similar to the electrical conduit 40b, by providing substantially square-shaped mountain parts 43, the electrical conduit 40c also can be stably disposed when being stacked. Here, although the wave shape is formed as an independent wave in FIG. 13, the wave shape may be in a form of a spiral wave.
[0129] Next, a bell block that can be connected with the electrical conduits mentioned above will be described. FIG. 14 is a cross sectional view of a bell block 50. The bell block 50 can be connected with the electrical conduit 40b or the like and has the same structure as the female fitting part 30a. That is, an inner surface of one end of the bell block 50 has, in sequence from one tip end side (an opening side), the cylindrical part 35, the slope part 37 whose diameter gradually decreases from the cylindrical part 35, and the ring fitting part 39 whose diameter gradually increases from the minimum inner diameter part of the slope part 37. Also, on the other end of the bell block 50, a bell mouth 53 whose inner diameter gradually expands toward the opening end is formed.
[0130] The bell block 50 is connected when the male fitting part 1a of the electrical conduit 40b or the like is inserted into the female fitting part 30a side. Also, an electrical cable or the like can be inserted from the bell mouth 53 to the inside.
[0131] FIG. 15 is a view showing a handhole 55 having a plurality of the bell blocks 50. The handhole 55 is a box made of concrete and the bell blocks 50 are embedded into concrete, for example. That is, on a side face of the concrete made handhole 55, the bell blocks 50 form a plurality of penetrating holes. Alternatively, the bell blocks 50 may be fixed by forming connecting holes in the handhole 55, inserting the bell blocks 50 into the connecting holes, and fixing outer peripheries of the bell block 50 using mortar or epoxy putty. Here, although drawings are omitted, a unified bell block in which a plurality of bell blocks are disposed vertically and horizontally can be applied to the handhole.
[0132] FIG. 16 is a cross sectional view showing a connection structure 10a for the bell blocks 50 provided in the handhole 55 and the electrical conduits 40b. Instead of the electrical conduits 40b, other electrical conduits may be applied. As mentioned above, the plurality of the bell blocks 50 are disposed in the handhole 55. The electrical conduits 40b are connected to a part or all of the bell blocks 50. That is, the connection structure 10a includes the handhole 55 having the bell blocks 50 and the electrical conduits 40b and is configured by connecting the bell block 50 having the same structure as the female fitting part 30a with the male fitting structure 1a of the electrical conduit 40b.
[0133] A method for connecting the electrical conduit 40b with the bell block 50 is the same as the above-mentioned connecting method for connecting electrical conduits together. That is, the male fitting part 1a may be inserted into the female fitting part 30a of the bell block 50 in the same way as described above, instead of the female fitting part 30a of one of the electrical conduits 40b. In this way, it is possible to obtain the connection structure 10a for electrical conduits, in which the handhole 55, which has the bell block 50 having the same structure as the female fitting part 30a of the electrical conduit, is connected with the male fitting part 1a of the electrical conduit 40b.
[0134] Here, as mentioned above, since the mountain part 43 of the electrical conduit 40b is square shaped, the electrical conduits 40b can be stacked in multiple rows and columns and can be disposed compactly. This enables to reduce an amount of soils to be dug up for embedding the electrical conduits 40b and, also, to backfill the soils at once, which results in reducing constructive burden. As a result, reduction of construction period and construction costs can be achieved.
[0135] For example, the electrical conduits 40b of the present invention can be connected to each other by only inserting the male fitting part 1a into the female fitting part 30a. Thus, unlike electrical conduits connected by pipe couplings having spiral grooves, it is possible to directly connect the standard length electrical conduits 40b with one another, for example.
[0136] To connect the handhole 55 and the electrical conduit 40b, other than connecting the male fitting part 1a of the electrical conduit 40b with the bell block 50, a bell block having a fitting part that fits with the female fitting part 30a may be connected with the female fitting part 30a of the electrical conduit 40b.
[0137] FIG. 17 is a view showing a bell block 50a. In the present invention, a member that can be connected with various types of the above-mentioned electrical conduits and includes a structure similar to the male fitting part 1a or the female fitting part 30a on at least one side thereof is sometimes called as a pipe coupling.
[0138] Unlike the bell block 50, the bell block 50a includes the male fitting part 1a. That is, one end of the bell block 50a has a structure similar to the male fitting part 1a and the other end thereof has the bell mouth 53. In this case, the male fitting part 1a protrudes out of an outer surface of the handhole 55 so as to be able to connect with the female fitting part 30a of the electrical conduit.
[0139] Also, FIG. 18 (a) is a view showing a pipe coupling 60a. Both ends of the pipe coupling 60a have the same structure as the male fitting part 1a. Using the pipe coupling 60a can connect the electrical conduits to one another, each of which includes the female fitting part 30a on at least one end thereof. Also, the electrical conduits having female fitting parts 30a on both ends can be connected to each other. Also, connecting the female fitting part 30a to one end of the pipe coupling 60a allows the female fitting part 30a to convert into the male fitting part 1a.
[0140] Here, when the electrical conduits 40b are repeatedly connected to form a pipe path of the electrical conduits 40b, the bell blocks 50 having the shapes of the female fitting part 30a are disposed on the two handholes 55 facing each other, for example. Next, the male fitting part 1a is inserted into the bell block 50 of one of the handholes 55 to fix the male fitting part 1a to the handhole 55. To extend the pipe path, the male fitting part 1a of the next adjacent electrical conduit 40b is connected to the female fitting part 30a on the other end of the electrical conduit 40b that has been fitted.
[0141] Also, in parallel with this operation, the male fitting part 1a of the electrical conduit 40b is inserted into the bell block 50 of the opposite handhole 55 to be connected. To extend the pipe path, the male fitting part 1a of the next adjacent electrical conduit 40b is connected to the female fitting part 30a on the other end of the electrical conduit 40b that has been fitted. When these operations are repeated from handholes 55 on both sides, there will be a part where the electrical conduits 40b overlap. Thus, it is necessary to adjust lengths of the electrical conduits 40b. Adjustment of the lengths of the electrical conduits 40b can be performed by cutting and connecting the valley parts 45 of the electrical conduits 40b that have been extended from the both sides.
[0142] Incidentally, when the electrical conduits 40b are connected with each other in this way, an end material of a pipe with one end having the female fitting part 30a and the other end being cut at the valley part 45 is to be produced. This end material should not be wasted but used as a pipe to form the electrical pipe path for economic reasons. To use the end material, it is effective to use the pipe coupling 60a in which one end is the male fitting part 1a and the other end also has the shape of the male fitting part 1a.
[0143] When the female fitting part 30a of the end material is connected with a coupling having male fitting parts 1a on both sides thereof, a pipe with one end having the male fitting part 1a and the other end being cut at the valley part 45 is produced. By making the one end the male fitting part la, the pipe can be connected to one end of the bell block 50 having the female type shape formed in the two facing handholes 55. Also, by adjusting the length thereof along with the pipe extended from the other handhole 55, an electrical conduit path connecting handholes together is formed. Here, if a pipe with one end being cut at the valley 45 faces another one with one end being cut at the valley 45, a coupling specialized for connecting the facing valley parts 45 together can be used to connect the pipes.
[0144] Here, as mentioned above, the two protrusion parts 47 facing each other are provided on the valley parts 45 of the electrical conduit 40b and a groove-like shape is formed between the protrusion parts 47. If these protrusion parts 47 do not exist and an electrical conduit without the groove-shaped form is to be cut, there is no cutting mark or a guide groove for cutting and thus there may be a case in which the cutter slips and the electrical conduit is cut askew. Particularly in rainy weather, the electrical conduits are wet and the electrical conduits and the cutter are slippery so that the electrical conduits are not cut at the predetermined positions or may also likely be cut askew. When connecting such the electrical conduits that are cut askew together, it is difficult to align positions of end parts of the electrical conduits within the pipe coupling and thus the pipe coupling may fail to connect. In such cases, the cut electrical conduits may become a waste.
[0145] However, if the two facing protrusion parts 47 are provided at the valley part 45 of the electrical conduit 40b to form a groove-like shape between the protrusion parts 47, the cutter can be used along the groove. Thus, this facilitates the operator to find a cutting position and, also, can prevent the cutter from slipping. Thus, there is no deviation from the cutting position or askew cutting.
[0146] Also, FIG 18 (b) is a view showing a pipe coupling 60b. The pipe coupling 60b has the same structure as the male fitting part 1a on one end and the same structure as the female fitting part 30a on the other end. Using the pipe coupling 60b enables to connect an electrical conduit having the male fitting part 1a at least on one end thereof with an electrical conduit having the female fitting part 30a on at least one end thereof.
[0147] Also, FIG. 19 (a) is a view showing a pipe coupling 60c. The pipe coupling 60c has the same structures as the female fitting part 30a on both ends. Using the pipe coupling 60c enables to connect electrical conduits together, each of which has the male fitting part 1a on one end thereof. Also, the pipe coupling 60c can connect electrical conduits having the male fitting parts 1a on both ends thereof. Also, the pipe coupling 60c can convert the male fitting part 1a into the female fitting part 30a. At this time, although a groove is formed on a small diameter part at the center of the coupling in FIG. 19 (a), the groove may not be formed since the groove is not always necessary.
[0148] Also, FIG. 19 (b) is a view showing a pipe coupling 60d. The pipe coupling 60d has the same structure as the female fitting part 30a on one end and continuous spiral wavy forms 61 on an outer surface (and an inner surface) of a pipe body on the other end. Using the pipe coupling 60d enables to connect an electrical conduit having the male fitting part 1a at least on one end thereof with an electrical conduit having spiral wavy forms on an outer surface thereof. As above, using the pipe coupling 60d as shown in FIG. 19 (b) can achieve a coupling of different types of pipes, in which an electrical conduit having a square cross section like the present invention is connected with an electrical conduit having a different cross section and spiral wavy forms on its outer surface.
[0149] As described above, according to the present embodiment, the ring member 5 is disposed on the outer surface of the male fitting part 1a and thus the ring member 5 can be easily visually recognized. Also, when the male fitting part 1a is inserted into the female fitting part 30a, the ring member 5 can be efficiently deformed owing to both effects of a diameter expansion of a circumferential length of the ring member due to an elastic repulsive force of the ring member 5 and a diameter expansion of the second click part 23 in a cross section taken in the pipe axial direction due to a restoration of bending transformation.
[0150] Thus, if a thickness of the second click part 23 of the ring member 5 that is applied with a pulling out force is increased, the diameter of the ring member 5 can be easily decreased. As a result, connecting the male fitting part 1a with the female fitting part 30a is easy and it is possible to prevent the male fitting part 1a from drawing off from the connected status with certainty.
[0151] Also, the ring member 5 can slide and move within the ring member mounting position 11. Thus, when the male fitting part 1a is pushed inside the female fitting part 30a, the ring member 5 can be deformed easily with the contacting point between the ring member 5 and the ring member mounting position 11 as the supporting point. Also, when a force is applied in a direction in which the male fitting part 1a is pulled out, the ring member 5 moves and an end of the ring member 5 on the side of the reduced diameter part 21 contacts the locking wall 9 at the end portion of the ring member mounting position 11. This prevents the ring member 5 from coming off the ring member mounting position 11 when the ring member 5 moves over the ring member mounting position, and the ring member 5 can be firmly fixed on the ring member mounting position 11.
[0152] Particularly, the ring member 5 is in a sharp wedge shape, in which the thickness thereof decreases from the tip end of the second click part 23 toward the reduced diameter part 21. Thus, when the diameter of the ring member 5 is reduced, the reduced diameter part 21 of the ring member 5 contacts the ring member mounting position 11 so that the ring member 5 can be easily deformed with the contacting part as the supporting point.
[0153] Also, the water sealing member 7 is disposed on the base side beyond the ring member 5. Thus, it is possible to reduce insertion resistance due to the water sealing member 7 when the male fitting part 1a is inserted into the female fitting part 30a. Also, even if a lubricant is applied on the water sealing member 7, the lubricant never adheres to the ring member 5.
[0154] If the ring member 5a is used, similarly to the ring member 5, an inner surface in a vicinity of an end part of the reduced part 21 of the ring member 5a can move within the ring member mounting position 11 up to a vicinity of the locking wall 9 on an end part of the ring member mounting position 11. Also in this case, the male fitting member 1a slides and moves to fit with the female fitting part 30a. Thus, the insertion resistance is less than that in a case in which the male fitting part 1a is inserted with the ring member 5a fixed thereon, so the insertion is easy.
[0155] Also, in a case of the ring member 5a, the joint parts 24a and 24b are formed on end parts of the ring member 5a and the joint parts 24a and 24b are connected with each other so that the ring member 5a can be mounted on the ring member mounting position of a male fitting part of an electrical conduit or a male-type form of a pipe coupling for connecting different pipes. Thus, when sliding and moving the ring member 5a, the ring member 5a can slide and move with more stability than in a case of the ring member 5, which does not have the joint parts 24a and 24b.
[0156] Also, the joint parts 24a and 24b of the ring member 5a allows the ring member 5a to adjust its length by changing the joint position of the joint parts which are in saw-blade like grooves, numerous micro protrusions, adhesive layers with release paper, or the like. If the joint parts 24a and 24b are in such a shape, adjusting the length in connecting the ring member 5a when the ring member 5a is formed into a ring shape can optimize a circumferential length of the ring member 5a. Thus, size variation of the fitting part of the electrical conduit can be absorbed.
[0157] Also, the electrical conduit 40a or the like has the male fitting part 1a on one end and the female fitting part 30a on the other end, and this facilitates to connect a plurality of the electrical conduits 40a.
[0158] In particular, the electrical conduit 40b has the substantially square-shaped mount parts 43 and circular valley parts 45 alternately formed on the outer periphery surface of the pipe body thereof. Thus, a plurality of the electrical conduits 40b can be stacked stably when being stacked. Also, since the electrical conduit 40b has a pair of the protrusion parts 47 at a substantially center of the valley parts 45 to the pipe axial direction of the pipe body and a groove shape is formed between the protrusion parts 47, the electrical conduit 40b can be easily cut at the said part. Thus, accuracy of the cutting position of the cut pipe can be highly maintained, which makes it possible to build a connection structure of electrical conduits or a pipe path of electrical conduits with high accuracy.
[0159] Also, using a pipe coupling having the male fitting part 1a or the female fitting part 30a on at least one end part thereof can connect various types of electrical conduits easily. Similarly, using a bell block having the male fitting part 1a or the female fitting part 30a on one end part thereof can connect the bell block with an electrical conduit easily.
[0160] As a cross sectional shape of the second click part 23, for example, a wedge shape shown in FIG. 20 (a) may be applicable. In an example shown in FIG. 20 (a), an outer surface of the ring member 5 has the tapered part 33 whose diameter is continuously and gradually reduced from a tip end of the second click part 23. Also, an inner circumferential part of the ring member 5 is bent and formed with two-step angles. The second click part 23 may be in such a sharp wedge shape in which the thickness decreases from the tip end thereof toward the reduced diameter part 21.
[0161] Also, as shown in FIG. 20 (b), the diameter of the inner circumferential part of the ring member 5 may be reduced linearly and gradually from the tip end of the second click part 23 toward the reduced diameter part 21. In this case, by making a taper angle of the inner periphery surface smaller than a taper angle of the tapered part 33 of the outer periphery surface of the ring member 5, the second click part 23 can be in such a sharp wedge shape in which the thickness decreases from the tip end thereof toward the reduced diameter part 21.
[0162] A ring member 5b shown in FIG. 21 (b) may also be used. The ring member 5b has almost the same structure as the ring member 5 except that the first click part 22 is in a different shape.
[0163] The first click part 22 of the ring member 5b is formed in a substantially horseshoe shape. That is, the first click part 22 has a slit 25a formed from the side of the reduced diameter 21 toward a side of a tip end thereof. Thus, the first click part 22 is in a shape in which an opening is formed on the reduced diameter 21 side and a frame joining in the circumferential direction is formed on the tip end side. Instead of the substantially horseshoe shape having the substantially square-shaped slit 25a from the reduced diameter part 21 side, the first click part 22 may be formed in a U shaped or a V shaped frame, for example.
[0164] In the ring member 5b, since the slit 25 is formed from the reduced diameter part 21 side in the first click part 22, the frame-shaped first click part 22 slightly expands in its diameter when a pressing stress is applied onto the second click part 23. As a result, a circumferential length of the reduced diameter part 21, which includes both the base parts of the first click parts 22 and the second click parts 23, slightly increases and this facilitates the second click parts 23 on both sides of the first click parts 22 to deform. Thus, since the second click parts 23 are easily deformed and the diameter of the ring member 5b can be reduced, connecting the male fitting part 1a with the female fitting part 30a is easy.
[0165] As shown in FIG. 21 (b), the second click part 23 can be in a shape in which a thin part 17 having a thickness less than that of an outer frame part is formed inside the outer frame part. That is, an inner part of the outer frame part is formed so that a thickness of the inner part is less than the thickness of the outer frame part of a click surface of the second click part 23. With the inner part of the outer frame part formed thinner than the outer frame part of the click surface of the second click part 23 as above, the second click part 23 can be easily deformed. Although the thin part 17 is formed in the second click part 23 of the ring member 5b here, this can be applied to the other ring members such as the ring member 5 or the ring member 5a.
[0166] Also, forming the thin part 17 having the thinner thickness than the outer frame part on an outer surface side of the second click part 23 can reduce the insertion resistance at the time of inserting the male fitting part 1a into the female fitting part 30a. Also, when a pulling out force is applied onto the female fitting part 30a and the male fitting part 1a, the second click part 23 does not buckle since the outer frame part of the click surface is formed thicker than the inner part.
[0167] Although the embodiments of the present invention have been described referring to the attached drawings, the technical scope of the present invention is not limited to the embodiments described above. It is obvious that persons skilled in the art can think out various examples of changes or modifications within the scope of the technical idea disclosed in the claims, and it will be understood that they naturally belong to the technical scope of the present invention. DESCRIPTION OF NOTATIONS
[0168] 1a ..........male fitting part3, 3a, 3b, 3c ..........pipe body5, 5a, 5b ..........ring member7 ..........water sealing member9 ..........locking wall10, 10a ..........connection structure11 ..........ring member mounting position17 ..........thin part19 ..........opening part21 ..........reduced diameter part22 ..........first click part23 ..........second click part24a, 24b ..........joint part25, 25a, ..........slit26 ..........fitting part27 ..........water sealing member holder29 ..........clearance30a ..........female fitting part33 ..........tapered part35 ..........cylindrical part37 ..........slope part39 ..........ring fitting part40a, 40b, 40c ..........electrical conduit41 ..........wavy form43 ..........mountain part45 ..........valley part47 ..........protrusion part49 ..........flat part50, 50a ..........bell block53 ..........bell mouth55 ..........handhole60a, 60b, 60c, 60d ..........pipe coupling61 ..........wavy form

权利要求:
Claims (35)
[0001] An electrical conduit comprising a male fitting part that is formed on an outer periphery part of a pipe body in a vicinity of an end part thereof, wherein the male fitting part comprising:
a pair of locking walls that are disposed separately in a pipe axial direction;
a ring member mounting position that connects the locking walls with one another, the ring member mounting position being formed parallel to the pipe axial direction in a straight-pipe shape; and
a ring member that is disposed on the ring member mount between the locking walls,
wherein the ring member is in a substantially C shape with an opening at a part of a circumferential direction of the ring member;
the ring member includes a reduced diameter part at one end part thereof, a plurality of first click parts and a plurality of second click parts, the first and second click parts being provided side by side separately with slits therebetween to the reduced diameter part in circumferential direction of the ring member;
the first click part is a click part that protrudes from the reduced diameter substantially parallel to the pipe axial direction to form a slide guide and the second click part is a locking click whose outer diameter gradually increases from the reduced diameter part toward a tip end thereof;
in the ring member, both a tip end of the second click part and a tip end of the slide guide are disposed so as to be positioned on a base side of the pipe body and the reduced diameter part is disposed so as to be positioned on a tip end side of the pipe body;
outer diameters of the reduced diameter part and the slide guide are formed smaller than an outer diameter of the locking wall and an outer diameter of the tip end of the second lick part is formed larger than the outer diameter of the locking wall; and
there is a clearance between the ring member and at least one of the locking walls and the ring member can slide in an axial direction over the ring member mounting position.
[0002] The electrical conduit according to claim 1,wherein a ring member joint part is formed on each end of the ring member and both ends of the ring member are connected at the ring member joint parts so that the ring member is formed in a ring shape on the ring member mounting position.
[0003] The electrical conduit according to claim 1,wherein a water sealing member is provided on a farther base side with respect to the locking wall on the base side of the male fitting part.
[0004] An electrical conduit having fitting structures on both ends, comprising:
a pipe body;
a male fitting part formed on one end part of the pipe body; and
a female fitting part formed on another end part of the pipe body, the female fitting part having a shape that can be fitted with the male fitting part, wherein the male fitting part is formed on an outer periphery part of the pipe body in a vicinity of an end part thereof, the male fitting part comprising:
a pair of locking walls that are disposed separately in a pipe axial direction;
a ring member mounting position that connects the locking walls with one another, the ring member mounting position being formed parallel to the pipe axial direction in a straight-pipe shape; and
a ring member that is disposed on the ring member mounting position between the locking walls, wherein
the ring member is in a substantially C shape with an opening at a part of a circumferential direction of the ring member;
the ring member includes a reduced diameter part at one end part thereof, a plurality of first click parts and a plurality of second click parts, the first and second click parts being provided side by side separately with slits therebetween to the reduced diameter part in the circumferential direction of the ring member;
the first click part is a click part that protrudes from the reduced diameter substantially parallel to the pipe axial direction to form a slide guide and the second click part is a locking click whose outer diameter gradually increases from the reduced diameter part toward a tip end thereof;
in the ring member, both a tip end of the second click part and a tip end of the slide guide are disposed so as to be positioned on a base side of the pipe body and the reduced diameter part is disposed so as to be positioned on a tip end side of the pipe body;
outer diameters of the reduced diameter part and the slide guide are formed smaller than an outer diameter of the locking wall and an outer diameter of the tip end of the second lick part is formed larger than the outer diameter of the locking wall;
there is a clearance between the ring member and at least one of the locking walls and the ring member can slide in an axial direction within the ring member mounting position; and
the female fitting part is formed on an inner circumferential part of the pipe body and includes, from the tip end side in sequence, a cylindrical part, a slope part whose diameter reduces gradually from the cylindrical part, and a ring fitting part whose diameter expands from a minimum inner diameter part of the slope part.
[0005] The electrical conduit according to claim 4, wherein a water sealing member is provided on a farther base side with respect to the locking wall on the base side of the male fitting part.
[0006] The electrical conduit according to claim 5, wherein continuous predetermined-pitched spiral wavy forms are formed on an outer periphery surface of the pipe body between the male fitting part and the female fitting part.
[0007] The electrical conduit according to claim 5, wherein large diameter parts as substantially square shaped mountain parts and small diameter parts as circular valley parts are alternately formed on an outer periphery surface of the pipe body between the male fitting part and the female fitting part.
[0008] The electrical conduit according to claim 7, wherein a pair of protrusion parts are formed at a substantially center of the small diameter part as the valley part in the pipe axial direction of the pipe body and a flat part is formed between the protrusion parts on a cross section in the pipe axial direction of the pipe body.
[0009] The electrical conduit according to claim 7, wherein the small diameter part as the valley part in the pipe axial direction of the pipe body is formed in a waveform.
[0010] The electrical conduit according to claim 4, wherein the second click part of the ring member includes a tapered part whose diameter decreases from a tip end of the second click part toward the reduced diameter part on a cross section taken in the pipe axial direction, and the second click part is in a wedge shape, in which the thickness decreases from the tip end of the second click part toward the reduced diameter part.
[0011] The electrical conduit according to claim 10, wherein the second click part of the ring member is in a two-step sharp wedge shape in which an inner circumferential part thereof is bent.
[0012] The electrical conduit according to claim 10, wherein a ring member joint part is formed on each end part of a circumferential direction of the ring member and both ends of the ring member are connected at the ring member joint parts so that the ring member is formed in a ring shape on the ring member mounting position.
[0013] The electrical conduit according to claim 4, wherein the ring member is made of any of ABS resin, PP resin, rigid polyvinyl chloride, PC resin mixed with any of ABS resin, PP resin, and rigid polyvinyl chloride, and polymer alloy.
[0014] The electrical conduit according to claim 5, wherein the water sealing member is disposed on a water sealing member holder that is formed farther on the base side with respect to the locking wall on the base side of the male fitting part.
[0015] The electrical conduit according to claim 5, wherein the water sealing member is made of rubber or a water expansion member.
[0016] A connection structure of the electrical conduits according to claim 4, comprising a plurality of the electrical conduits, wherein the male fitting part of one of the electrical conduits fits and connects with the female fitting part of the other electrical conduit.
[0017] A connection structure of the electrical conduits according to claim 4, comprising a handhole including a bell block; andthe electrical conduit, wherein the bell block having the same structure as the female fitting part is connected with the male fitting part of the electrical conduit.
[0018] The connection structure of the electrical conduits according to claim 17, wherein the handhole comprises a plurality of the bell blocks;and the electrical conduits are connected to a part or all of the bell blocks.
[0019] A bell block that can be connected with the electrical conduit according to claim 4, comprising a structure that is the same as the female fitting part.
[0020] A method for connecting the electrical conduits according to claim 10, comprising steps of, in sequence:
inserting a tip end of the male fitting part into the female fitting part;
contacting the tapered part on an outer periphery of the ring member disposed on a region between the locking walls to the slope part of the female fitting part and sliding and moving the ring member up to an end part side of the ring member mounting position of the male fitting part so that the second click part of the ring member elastically deforms and declines toward the pipe axial direction with a contacting part between the ring member mounting position of the male fitting part and an inner surface of the reduced diameter part of the ring member as a supporting point to reduce a diameter of the second click part; and
passing an end of the second lick part through the slope part of the female fitting part to accommodate the second click part into the ring fitting part formed on the base side of the slope part of the female fitting part.
[0021] The method for connecting the electrical conduits according to claim 20 further comprising a step of:forming a ring member joint part on each end of the ring member, and connecting both ends of the ring member to each other at the ring member joint parts before connecting electrical conduits so that the ring member is formed in a ring shape circularly surrounding a periphery of the ring member mounting position.
[0022] A method for connecting the electrical conduit according to claim 10 and a bell block having the same structure as the female fitting part of the electrical conduit, the method comprising steps of, in sequence:
inserting a tip end of the male fitting part into the bell block;
contacting the tapered part on an outer periphery of the ring member disposed on a region between the locking walls to the slope part of the bell block and sliding and moving the ring member up to an end part side of the ring member mounting position of the male fitting part so that the second click part of the ring member elastically deforms and declines toward the pipe axial direction with a contacting part between the ring member mounting position of the male fitting part and an inner surface of the reduced diameter part of the ring member as a supporting point to reduce a diameter of the second click part; and
passing an end of the second lick part through the slope part of the bell block to accommodate the second click part into the ring fitting part formed on the base side of the slope part of the bell block.
[0023] The method for connecting the electrical conduit and the bell block according to claim 22, wherein a ring member joint part is formed on each end of the ring member and both ends of the ring member are connected to each other at the ring member joint parts before connecting electrical conduits so that the ring member is formed in a ring shape circularly surrounding a periphery of the ring member mounting position.
[0024] A pipe coupling that can be connected with the electrical conduit according to claim 4, wherein at least one end of the pipe coupling has the same structure as the male fitting part.
[0025] The pipe coupling according to claim 24, wherein both ends of the pipe coupling have the same structures as the male fitting part.
[0026] The pipe coupling according to claim 24, wherein one end of the pipe coupling has the same structure as the male fitting part and the other end is a bell mouth.
[0027] The pipe coupling according to claim 24, wherein one end of the pipe coupling has the same structure as the male fitting part and the other end has the same structure as the female fitting part.
[0028] A pipe coupling that can be connected with the electrical conduit according to claim 4, wherein at least one end of the pipe coupling has the same structure as the female fitting part.
[0029] The pipe coupling according to claim 28, wherein one end of the pipe coupling has the same structure as the female fitting part and the other end is a bell mouth.
[0030] The pipe coupling according to claim 28, wherein one end of the pipe coupling has the same structure as the female fitting part and the other end has continuous spiral wavy forms on an outer surface of the pipe body.
[0031] A ring member used for a connecting part of an electrical conduit, wherein the ring member is in substantially C shape with an opening at a part of a circumferential direction of the ring member;
the ring member includes a reduced diameter part at one end part thereof, a plurality of first click parts and a plurality of second click parts, the first and second click parts being provided side by side separately with slits therebetween to the reduced diameter part in the circumferential direction of the ring member;
the first click part is a click part that protrudes from the reduced diameter substantially parallel to the pipe axial direction to form a slide guide; and
the second click part is a locking click whose outer diameter gradually increases from the reduced diameter part toward a tip end thereof.
[0032] The ring member according to claim 31, wherein the second click part of the ring member includes a tapered part whose diameter decreases from a tip end of the second click part toward the reduced diameter part on a cross section taken in the pipe axial direction, and is in a sharp wedge shape, in which the thickness decreases from the tip end of the second click part toward the reduced diameter part.
[0033] The ring member according to claim 31, wherein a thin part is provided, the thin part being formed by making a thickness of an inner part of an outer frame part of a click surface of a click part of the second click part less than a thickness of the outer frame part.
[0034] The ring member according to claim 31, wherein the slide guide is formed in a planar shape.
[0035] The ring member according to claim 31, wherein the slide guide is formed in a frame shape.

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同族专利:

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公开号 | 公开日

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AU2017437359A1|2019-12-19|

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US20200248853A1|2020-08-06|

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WO2019082400A1|2019-05-02|

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AU2017437359B2|2020-11-05|

引用文献:

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